FACILITIES LIST

MANUFACTURING AREA:

30,000 Square Feet Serviced by 7 Overhead Bridge Cranes.

LASER:

(1) Amada FONT, 4kw, 5’ X 10’

SHEAR:

(1) Accurshear, Model 8500152, 1/2″ x 12′

PUNCH:

(1) Amada COMA, 55 Ton C.N.C. Turret Punch Press w/6” Station

(1) Amada COMA, 55 Ton C.N.C. Turret Punch Press w/auto-index

(1) “GEKA,” 60 Ton Manual punch Iron Worker 1” Diameter Capacity

FORM:

(1) Durma AD-R40320, Press Brake, 320 Ton X 12′

(1) Accurpress 717512 Press Brake 175 ton x 12’

(1) Chicago Dries and Krump 810M, Press Brake, 120 Ton x 10′

ROLL:

(1) Correll 6″ TSIH 3/2, Initial Pinch Power Roll, 72″

(1) Roundo PS 205/6 3-Roll Double Pinch Plate Bending Roll, 72″

(1) Pexto 383D, Initial Pinch Roll, 24″

SAW:

(1) Marvel 2125A-PC 60 Vertical Band Saw With PC11 Control

(1) Dy 400 SawMaster Vertical Band Saw

(1) Knuth VB 610 Vertical Band Saw

(1) Hyd-Mech S-20 Horizontal Band Saw, 13″ x 18″ Capacity

(1) Doringer D-350 Cold Saw, 4” Capacity

WELDING:

GTAW (TIG):

(5) Thermal-Arc Pro Wave 300, TSW Series

(1) Dynasty 350P

GMAW (MIG):

(9) Millermatic 350P Pulse Welding Machines

With Miller XR-A Push Pull Guns

SPOT:

(1) Lors 1100 AP, 100 KVA

(1) Ames 220, 20 KVA

(1) Tec TIG Spot Guns

STUD:

(1) Nelson 450-A With Rectifier

(1) Omark Powermate 60 SS

FLAME/PLASMA CUT:

(1) Thermal Arc Pak 5 Cutting Unit (Plasma)

(1) Thermal Arc Pak 10 Cutting Unit (Plasma)

(2) Oxy/Acetylene Flame Cut Sets

MACHINING:

(1) Haas VF3 Vertical CNC

(1) Haas VF5 Vertical CNC

(1) Bridgeport C.N.C. Milling Machine with EZ-Trak Digital Readout

(2) Bridgeport #6 Milling Machine w/D.R.O.

(1) Brown & Sharpe,” 6 x 18 Surface Grinder

(1) Sharp 1340 Lathe

FINISHING:

(1) Ramco 36″ Wide Belt Abrasive Graining/Deburring Machine

(1) E.B. 40” x 40” x 30” Bead Blast Cabinet with Dust Collector

(1) Birchwood Casey Black Oxide Conversion System

PAINTING:

(1) JBL Spray Booth, 20’ X 15’

(1) 12′ X 8′ X 6′ Spray Booth

SAND/GRIT BLAST:

(1) JBL Blast Booth, 27’ X 15’

(1) JBL Blast Booth, 25’ X 15’

(1) Schmidt 300 lb portable blaster 9′ x 15′ x 29′ Blast Booth

MATERIAL HANDLING:

(1) 3 ton x 40′ x 100′ Overhead Traveling Bridge Crane

(2) 2 ton x 60′ x 60′ Overhead Traveling Bridge Crane

(2) 2 ton x 40′ x 200′ Overhead Traveling Bridge Crane

(2) 2 ton x 40′ x 100′ Overhead Traveling Bridge Crane

(1) “Komatsu,” 10,000 lb. Fork Truck

VEHICLES:

(1) Ford F-650, 20 ft Flatbed

(1) Ford F-250, Pick-up Truck

QUALITY CONTROL:

Mitutoyo Dial Caliper, 6”, 8”, 12”

Mitutoyo Micrometer, 1”, 3”, 5”

Starrett Bore Micrometer, 1.5” – 8” Range

Vermont & Myer Pin Gauge Set, .061” – .750”

Starrett/Weber Gauge Blocks

Starrett Machined Square, 12”

Cal X-Tender, 0” – 50”

24” Height Gauge, O – 24.50”

Brown & Sharpe Riser Blocks, 10”

Go/No Go Thread Gauges

Versa Gage Digital Readout 41” I.D./O.D. Combination Gauge

System Scientific Lab Alloy Detector 410L Test Kit

A.W.S., Guided Bend Test Fixture

Weld Fillett Gauge, .125” – 750

Granite Surface Plate, 48” x 96” x 8”

Comprehensive Correction Action Policy including Feedback.

QUALITY CONTROL CERTIFIED TO:

Mil-Std I-45208A.

Mil-Std 45662.

Mil-Std 271.

Mil-Std 278.

PRODUCTION CONTROL:

MIETrak Bar Code, Real Time, Data Collection System

Continuous Quality Monitoring – In Process, Router “Stop Points.”

Incoming Raw Material Inspection

Welder – Re-Certification Program

Final Q.A. Documentation

C.M.T.R.’S, (when requested)

CAD/CAM

AutoCad, 2D CAD

SolidWorks, 3D CAD

MasterCAM, CNC Mill Programing

Merry Mechanization, Punch and Laser programing

Computer Generated Material Optimization, (Nesting).

SMP-81 3D C.A.M. Software, Flat Pattern Development, Computer

Generated NC Code.